Achenbach OPTIMILL®: Strip Rolling Mills, Thin Strip Rolling Mills, Foil Rolling Mills – Achenbach OPTIROLL® Rolling Mill Automation – Achenbach OPTIFOIL®: Rewinders, Doublers, SepaSlit, HeavySlit, JumboSlit, LightSlit – Achenbach OPTIPURE®: SUPERSTACK II Filtration Systems, AIRPURE Exhaust Air Purification Systems, ROILPURE Rolling Oil Rectification Systems – Achenbach OPTILINK®: CLOUD-BASED PLATFORM FOR EQUIPMENT TO MONITOR PRODUCTION AND ADD VALUE BY VARIOUS MEANS (E.G., CONDITION MONITORING, ENERGY CONSUMPTION ANALYSIS, OEE ANALYSIS).

The Last Flatness Measuring Roll for Novelis was Successfully Tested at the Achenbach Technology Center (ATZ)

On November 03, 2020, the factory acceptance test for the third flatness measuring roll for Novelis (Fairmont, WV, USA) took place in Germany. Just like the previous two rolls, the test runs were performed in the presence of Novelis at the ATZ. Just as the previous rolls, the tests were successfully completed and the Roll has been released for shipment to Novelis. The roll will be used for the mill CM2 and is part of the Novelis order to Achenbach-SES for three Achenbach UniFlat® flatness measuring rolls for the Fairmont plant in total.

The installation and commissioning of the roll is scheduled to take place in December 2020. The required electrical cabinet for preprocessing of the measured values was manufactured at the Achenbach-SES facility in Alliance, Ohio, and has been delivered to Novelis.

Top Down & Bottom Up Development

Key components for technological leadership in the field of complex and well-engineered production machinery

The Big Challenge
The big challenge for manufacturers of production facilities in the market for complex and technologically well-engineered production machinery such as rolling mills and foil slitting machines is to set the focus of their development work twofold: On the one hand it is the top-down technology innovation, red-hot now, to develop digital solutions for system networking according to the industry 4.0 paradigm which enable the customers very practically and in a tailor-made way to visualize and to optimize their complete production process.

Incoming Orders
The rush of incoming orders impressively proves Achenbach’s strategy to develop digital solutions on their IOT platform Achenbach OPTILINK® and to further extend their high com-petence on the level of single components, assemblies and functions and in addition a com-prehensive LifeCycle Support in the sense of manifold customer support throughout the entire lifetime of the machine by Achenbach as a reliable partner.

Muscle Shoals Rolling Mill Upgrade

LIGHT METAL AGE, AUGUST 2017

Constellium completed a modernization and automation upgrade of its three-stand cold strip rolling mill in Muscle Shoals, AL, which is currently used to produce beverage cans. The modernization was carried out by AchenbachSES, a new joint venture company created by Achenbach Buschhütten in Germany, and SES LLC in Alliance, OH, which recently entered into an agreement to deliver rolling and slitting machinery in the U.S., Canada, and Mexico.

Rolling Mill Upgrade
The objective of the Constellium modernization project was to significantly improve the flatness of the rolled strip on its three-stand mill using electric discharge texturing (EDT) rolls and improved automation. These specialized work rolls will enable the Muscle Shoals operations to supply high precision strip. The characteristic feature of EDT strip is a lightly structured surface that allows for the high quality application of paint required by the automotive industry.

Supplier Partners
Achenbach-SES combines the technology and know-how from both companies. Achenbach Buschhütten is a family owned company with more than 100 years of mechanical engineering experience. It is renowned as a modern system provider of foil rolling mills and its associated auxiliary systems for aluminum and its alloys, as well as being a pioneer in foil slitting machines for metals and diverse compound materials.